How to Make a Dress? Sewing & Making Dresses


About Dresses - Dresses are fun to make and very rewarding, whether it's a simple sundress or a colonial gown. Making your own dress is a big accomplishment.

Best Fabric to Use - Many fabrics can be used to make dresses. Some suggestions are: light weight 100 % cotton, denim, corduroy, light weight wool, wool blends, silk, rayon, velvet, and knit. Light weight cotton is the best fabric for beginners to use.

Easy type Pattern - An easy type of dress pattern would be like the one pictured above. A jumper, or spaghetti strap dress or halter type of dress would be a little easier than a dress that has sleeves to sew in.

Difficult type Pattern- A difficult type of dress pattern would be one with a lot of pattern pieces. Also one that requires sewn in separate sleeves, a collar, buttons, button holes, layers in the dress, or a zipper would be more difficult to make than a dress that is a slip over the head type, like a jumper.

Pattern Pieces - Dresses can have any where from about 3 pattern pieces for a simple dress, and up to 30 pieces for a very advanced dress or gown.

Cost & Fabric Usage- Dresses require more fabric to make than a skirt or a top would. The average dress may require about 2 yards and up to 5 yards or more for gowns.

Comments - Remember when making a dress to keep in mind the length, and the difficulty of the pattern. Dresses at any length, will compliment your shape. Remember to wear clothes to enhance your figure, not hide it.

Once you have made your first dress ask yourself some questions. After all dressmaking and fashion design go hand in hand. Step back and take a look at your dress or gown.
Does your dress or design fulfill its purpose? Is your dress comfortable to wear? Does it look as good on as it does on the hanger? Is it attractive? Does it look good from all angles?
Once you have answered all these questions you will begin to understand dress making a little better. It is important to understand putting everything together, the shape of the dress, the line of the dress to enhance ones figure, the feel of the fabric, and more, is what makes dress making so much fun. Wearing garments that flatter the figure will make anyone happier.

Anti-flame cellulose fiber - Features Specifications:


The profile of the Anti-fcell® Flame Retardant Fiber

Anti-fcell®Flame Retardant Fiber is a kind of high technology fiber and a kind of new textile materials which has flame retardant and no melt drop in the base of the science and technology key programs in China 863plan,and we have passed the America CFR-1633 and the relative European test.

Character:

1.with good retardation the LOI is 32%.

2.Formed compact canonization layer when burning with no melting drop, lower smoke, no poison and no peculiar smell.

3.The fabric keeps its good permanent flame retardance after washing time and time and sunshine.

4.good insulation against heat

5.The fiber keeps the good physical characteristics of the general viscose fiber, with good moisture absorption, easy dyed, good touching and more comfortable to wear

6. Good biodegradability

applications

in the following program and field:

Childrens toy and home textilessuch as pillow filling

Decorating fabrics for the vehicle, airplan and steamship.

Decorating fabrics for the hotel, market and public areas

Army and industry clothes and firep-roof clothes.

There are two kinds of anti-fcell flame retardant viscose fiber : fabric used and non-woven fabric used. Both have better technical index than that of the same products abroad.Cooperating with our customers, our company has developed a series of new products such as flame-retardant decorating fabrics, protecting clothes, woven baby clothes ect. And all of these products has passed the national authoritative test and national safety department of South Korea, has also gained the high reputation from our customers

Tanatex Chemicals, Huntsman boosts, Huntsman raises TiO2 price, Piedmont Chemical Industries Inc, Purista's eco-benefits for textiles.

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Tanatex Chemicals launches new finish for sportswear

TANATEX Chemicals proudly presents their new and innovative finish for apparel and fashion: Easy Stretch. Easy Stretch is a concept finish and is basically applicable on both knits and fabric and is more or less fibre-independent. As the name already implies it adds more elongation and dynamicity to the knit. Elasticity increase of 20% is possible. The effect is especially suitable for sportswear. The elasticity offers the consumer extra comfort even under extreme circumstances.

Huntsman boosts TIOXIDE pigments price by € 80/mt



The Pigments business of Huntsman Corporation announced that it will increase prices of all TIOXIDE titanium dioxide pigments in Europe by €80 per metric ton, effective from 18th January 2008.



Huntsman raises TiO2 price in Asia Pacific, Africa, ME & SA

The Pigments business of Huntsman Corporation announced that it will increase prices of all TIOXIDE titanium dioxide pigments in Asia Pacific, Africa, The Middle East (ME), and South America by $200 per metric ton (USD), effective from 18th January 2008.

NanoHorizons Inc and Piedmont Chemical Industries Inc (Piedmont): SmartSilver finishes & additives for textile market

NanoHorizons Inc and Piedmont Chemical Industries Inc (Piedmont), a major supplier to the textile processing industry, have entered into an agreement to provide distinctive SmartSilver antimicrobial / moisture management additives for polyester, cotton, and nylon. The new products, which will be developed jointly, will be marketed by Piedmont and are expected to be available in February 2008.



NanoHorizons will provide its SmartSilver antimicrobial products to Piedmont who will incorporate them into a unique water-based compound that can be applied to polyester, cotton, and nylon fabrics using standard finishing equipment. The new compounds will also impart moisture-management properties to the finished fabrics. Additionally, an additive for synthetic fiber extrusion will also be jointly developed.



Purista's eco-benefits for textiles




Research by Arch Chemicals reveals that treating textiles with Purista enables consumers to reduce their eco-footprint and benefit from significant cost savings with less frequent laundering. Arch Chemicals, which manufactures Purista freshness treatments, commissioned Dr Richard Blackburn at the University of Leeds to investigate the energy, water and detergent savings over the lifecycle of a towel that arise from being able to wash it less often. Purista treatment added during the textile’s manufacture inhibits the growth of odour-causing bacteria, keeping textiles fresher for longer, giving consumers the option to wash the textile less often.

Textile industry NOVACRON NC, Kunal Organics,HQ,Calgon Carbon China


NOVACRON NC dyes for textile industry

attain unsafe earth tone sunglasses has extended been a confront for the textile industry and seeker Textile Effects has lately come up with a get through solution. NOVACRON NC, Huntsman’s ground-breaking Non Contrasting Concept, is a new generation of top performing hasty dyes. The four NOVACRON NC dyes set new quality standards, enabling grave earth tone shades to be achieved with unique colorfastness, in many cases even forthcoming the presentation of vat dyes. This highly homogeneous range is particularly designed for dyeing pale to medium earth tone shades (sand, beige, khaki, olive, grey), which represent up to 50% of the colors dyed in continuous mills. NOVACRON NC dyes are ideal for attire such as trousers, career apparel, outerwear and shirting, as well as for home textiles and fittings.

New textile sizing products to cut cost - Kunal Organics

Three new-fangled element foodstuffs only if eco-friendly sizing solutions for the textile industry are being launched by Ahmedabad-based Kunal Organics Pvt Ltd (KOPL). The products, under ‘Size Care’ series for different applications include polyamylomide copolymers compound, which improve weaving competence and warp elasticity. These equipment reduce equipped cost of textile-making by about 25 percent through eradication of various processes involving sizing, strengthening, smoothening and colorings the yarn. The sources reveal that the corporation plans to invest nearly Rs300 core for capacity growth in the next three years, looking at the huge potential of these products. It is also setting up to sell its entire yearly capacity of 3,600 tons worth $2.2 million, counting 20 percent as exports.

SDC opens Perkin Suite at Bradford HQ

Created to celebrate the achievements of Sir William Henry Perkin, the man who discovered the first synthetic dye at the age of 18, the Society of Dyers and Colourists (SDC) has officially opened the Perkin Suite at its Bradford headquarters. The opening ceremony was carried out in front of a capacity audience by Bob Trotter, president of the Cotton Industry War Memorial Trust, a major benefactor of the project and a long-time sponsor of the Society’s Colour Experience (formerly the Colour Museum).

Calgon Carbon China - distribution center for textile chemicals

Calgon Carbon Corporation announced that it has been awarded a contract by Huntsman Textile Effects (Qingdao) Co Ltd, to supply activated carbon adsorption equipment for wastewater treatment, and to provide reactivation services. The value of the contract exceeds $1.5 million. Under the agreement, Calgon Carbon has supplied three carbon adsorption vessels containing 60,000 pounds of activated carbon for wastewater treatment at Huntsman’s manufacturing facility in Qingdao, China.

What is rayon,acetate,polyester? List the names of different chemical fibres

1. What is rayon? Say FTC.
Rayon is manufactured fibre composed of regenerated cellulose, as well as a manufactured fibre composed of regenerated cellulose in which constituents have placed not more than 15% of the hydrogen’s of the hydroxyl groups.

2. What is acetate? Say FTC.
Acetate is a manufactured fibre is which the fibre forming substance is cellulose acetate. Where not less than 92% of the hydroxyl! Groups are acetylated; the term triacetate may be used as a generic description.

3. What is polyester?
Polyester fibres are chemically composed of air at least 85 percent by weight of an ester of a substituted aromatic carboxylic acid, including but not restricted to substituted terephthalate units and Para substituted hydroxybenzoate units.

List the names of different chemical fibres:
1. Polyamide fibre
2. Orlon acrylic fibre
3. Acrilan acrylic fibre
4. Creslan acrylic fibre
5. Dynel fibre
6. Vinyon fibre
7. Saran fibre

Somerset Collection gets True Fashion






True Religion Apparel Inc announced the opening of an original branded sell store in the Somerset collection in Troy, Michigan. Located at 2800 Big Beaver Road, the 1,500 square-foot recognized store will offer shoppers the entire True Religion collection for men, women and kids, counting its signature jean styles, its expanding denim and sportswear collection and a full range of approved product, such as footwear, swimwear, headwear, handbags and fragrance. Spanning over 1.4 million square feet, the Somerset Collection is largely documented as the epicenter for luxury retail in the state of Michigan.

More than 180 supplementary specialty shops and restaurants are located at Somerset, counting Ralph Lauren, Gucci, Louis Vuitton, Cole Haan, Barneys New York Co-Op, Tiffany & Co., and Burberry. Somerset Collection is in the middle of the most gainful malls in the United States, generating annual sales in excess of $700 per square foot. “We are excited to announce our branded retail store opening in the Somerset Collection, which marks our entrance into the Michigan marketplace,” said Jeffrey Lubell, chairman and leader decision-making officer of True Religion Apparel, Inc.

“The Somerset Collection marks our first store opening of 2009. With at least twenty total new recognized stores targeted for 2009, we are well positioned to continue to expand our consumer direct business,” said Michael Buckley, president of True Religion Apparel, Inc. “As we move onward with our retail expansion plans, we will continue to seek location that deliver the targeted levels of operating edge, client traffic and overall fit with the True Religion product.”

Reebok introduces Smoothfit Technology for NHL Player Jerseys



Reebok is proud to proclaim the first appearance of original NHL All-Star jerseys for referees and linesmen for this year’s momentous NHL All-Star Game, which will be held in Montreal, on Jan. 25. The jerseys -- 18 percent lighter in weight than current officials’ uniforms -- are customized to fit the specific needs of officials, providing increased range of motion and better moisture management. In adding together to the foreword of new official’s jerseys, the jerseys that will be worn by the Eastern and Western meeting NHL All-Stars will include Reebok’s patent-pending Smooth fit act name and numbering technology.
The Montreal Canadians red, white and blue color scheme is in attendance in both the East and West uniforms and celebrates the organization’s 100th birthday. As well, the three stars etched on the players’ sleeves honor the three most-recent NHL All-Star games held in Montreal. “Aesthetically, the design of the 2009 NHL All-Star Eastern and Western Conference uniforms is a deliberate break from traditional hockey uniform patterning and symbolizes the revolutionary advances the sport has made in both technology and popularity.
“In excess of a year ago, the NHL and our on-ice officials began collaborating with Reebok to refresh and update the officials’ uniforms. The results are uniforms that slot in the latest in technology to offer a lighter, extra at ease fit.

Peerless Garments wins CF Rainwear contract



The Honorable Vic Toews, President of the Treasury Board on behalf of the Honorable Christian Paradise, the Minister of Public Works and Government Services Canada, and the Honorable Peter Gordon MacKay, Minister of National Defense and Minister for the Atlantic Gateway, announced the awarding of a contract to Peerless Garments of Winnipeg to supply disguise rain suits to Canadian Forces' soldiers.These agreements demonstrate the Government of Canada's promise to provide members of the Canadian armed forces with the best likely equipment to fulfill their roles. The rain suit was residential by the division of National protection and Public Works and rule armed forces Canada in conjunction with the Canadian textile industry.The rain suits are just one module of National Defense’s Clothe the Soldier scheme to equip Canadian Forces workers with year-round clothing for all types of weather conditions.The agreement, which will run from 2009 to 2011, was awarded to Peerless Garments following a spirited procurement process. The company will give the Department of National Defense with 74,000 rain trousers and 74,000 hooded rain jackets, as well as extra hoods and specially-sized pants and hooded jackets. "It is a cornerstone of this Government's Canada First Defense Strategy to provide our CF members with everything they need to continue their outstanding work," said Minister MacKay.
The rain suits will carry the Canadian Forces' trademarked Canadian Disruptive Pattern disguise. The first shipment of rain suits will arrive in spring 2009.

Magnetic Pajama Buttons




If you are anything like me, your major complaint about pajamas is that they are just too hard to take off. These magnetic pajama buttons take the clothing-removal equation to the next level. Of course, these magnetic fasteners are designed for the elderly and disabled, but our question is this: why isn’t this on all articles of clothing? Think about it, you could remove clothing like that. I will add this to my items to follow up on.

IN-HOUSE INVENTORY MANAGEMENT


Mill inventory management may be divided into three basic approaches:
1. Mill-owned central warehouses.
2. Mill warehouses at each plant.
3. Just-In-Time shipments from merchant warehouses.

Mill-owned warehouses may be central or plant located. The bale management schemes used by many mills may be divided into one of three basic concepts. In the first, cotton is received at individual plants from multiple merchants and processed at the receiving plant regardless of its quality. In the second, cotton bales are received at a central location, also from multiple merchants, and distributed in uniform lots or mixes to individual plants. In the third, a merchant in a Just-in-Time relationship with the mill ships cotton laydowns (mixes) to each plant site directly.
The EFS® - MILLNet program includes an EDI translation program (QRNet32™) to pass 863/856 ANSI X12 documents between cotton merchants and mills. The use of the extensive information (weights, bale numbers, HVI properties, price, etc.)
contained in these documents can be used to fill in most of the needed fields in the EFS® System program used to manage a cotton department thus eliminating tedious and error prone hand keying of data. A powerful advantage of receiving EDI documents is the verification of the HVI properties of shipments before they are sent from the vendor. If there are any great differences between the current inventory HVI property averages and the coming shipments, the mill managers can prepare in advance for any changes that may be needed in mix selection.
If shipments are not strictly managed for HVI properties from the vendor, the advantage of the central warehouse is that the HVI data of each bale can be reviewed and only bales most suited for a given plant/product are shipped to a selected plant. This can be a major cost advantage to the mill. The advantage of direct shipments to each plant is that the cost associated with redistribution is eliminated. However, performance may be compromised by either cost or performance factors that might be easily dealt with in a central warehouse.
Mills that traditionally carry small cotton inventories, compared to their consumption, generally report that additional costs associated with direct shipments of cotton from merchants may be offset by the savings associated with better machine efficiencies, product quality, reduced in-house warehouse costs, and lower effective cotton costs. These savings accrue from the fact that merchants can pull laydowns from inventories that are much larger than that held by a typical mill. Large inventories make it possible to select mixes that are uniform over long periods of time, thus, ensuring improved mill stability.
Inventory size has been found to be related mainly to two factors, the first being the number of bales required to cover any delayed delivery of cotton from the mill’s suppliers. The second has been determined to be that the minimum size of an inventory should be large enough to ensure that no single replenishment can change significantly the averages and distribution (%CV’s) of the important HVI-controlled cotton properties of the on-site inventory. This degree of control can only be achieved when HVI data is available for every bale.
It is common practice in the U.S. for mills to store cotton by fiber groups in their warehouses because it places bales with very similar HVI properties together, thus making retrieval of mixes easy. HVI categories are normally set within a group based on mill and end product requirements. Almost without exception, mills find it necessary to create 3, 5, or, in some instances, 7 micronaire categories. It is difficult to overemphasize the importance of micronaire management to mill and end-product performance.
Other HVI properties that are likely to be considered for the purpose of categorizing cotton are length, length uniformity, strength, and color. Normal practice is to create 18 to 45 total categories using the EFS® System. If too few populated categories are created, the expected degree of fiber control may not be realized. If too many categories are created, then warehouse space utilization is inefficient.

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INTRODUCTION AND DETERMINATION OF COTTON SPECIFICATIONS





INTRODUCTION

Cotton Incorporated’s Engineered Fiber Selection® (EFS® System) has earned the reputation of providing mills and merchants with the ability to rapidly process massive quantities of High Volume Instrument (HVI) data. This feature enables cotton to be selected so that all-important HVI measurements can be taken into account through the active control of averages, and statistical distributions of selected inventories of cotton bales.

Such control is economically important because cotton cost and related mill qualities, as well as processing efficiencies and associated costs, can be positively affected when cotton is acquired and used with the benefit of HVI data. The growers of U.S. cotton recognized in the early 1980 are the value of HVI data to themselves and to their mill customers. Their support led to the USDA’s undertaking the universal HVI classing program. To date, only the U.S. offers cotton on the world market that has been HVI classed in state-of-the-art facilities. The rooms containing the HVI lines and samples are air conditioned to tightly controlled temperature and humidity specifications. Cotton samples to be tested are then fully conditioned within this environment and tested on HVI lines that have been properly calibrated using USDA calibration cotton samples to insure the consistent testing results.



DETERMINATION OF COTTON SPECIFICATIONS

Cotton specifications are a function of end-product performance expectations and the machinery complement, including process flow design and related maintenance, settings, production rates, and the management philosophy of a given mill. The importance of understanding the technical requirements of cotton to overall profitability cannot be overemphasized. It has been demonstrated over the years that mills that buy cotton solely based on price and without regard for mill and product needs are not likely to be able to compete effectively in their markets long-term.

Specifications of the end-product should be determined and allocated into needed cotton attributes and intermediate product and machinery performance requirements. Various quality control reports and charts can be assembled to support this aspect of cotton management. Among other things, fabric quality measurements such as appearance, tensile, tear or burst strength, seconds, efficiencies, etc., of each process should be collected and analyzed on a daily basis. The control charts provided by the EFS® - MILL Net program can be used to assist the appropriate manager in determining which process/product variables are correlated to cotton HVI measured properties.

Once such correlations are understood, then cotton purchasing can be conducted with a technical perspective that will likely ensure the purchase of cotton using HVI data with a profile that leads to improved mill and product performance. Depending on the customer’s relationships with his or her U.S. cotton suppliers, and willingness to pay a premium for this service, it may be possible to have the merchant supply HVI data on cotton the merchant wishes to offer for sale.

President Obama dived into a new challange

Mr. president, Barack Obama Received the opportunity to start his official work as usual.President Obama on Wednesday launched into a schedule unusually charged for a new president’s first full day in office but one reflecting the daunting challenges facing the new administration.

He is taking his new job towards the country as a new kind of challenge as he said it in a press conference.In one of his first official acts late Tuesday night, Mr. Obama took an initial step toward realizing a promise to close the detention center in Guantánamo Bay, Cuba, by ordering an immediate halt to all pending military war crimes trials for 120 days as he reviews the handling of terror suspects.
On the other hand some of his followers are really congrats to his new work starting situation and people who support him too much hope that President Obama will be able to meet up the challenge of the world wide war state and people trust that it is possible for Obama as they like Obama and their aspect that 'Obama has been sent by god'

Anglo-Japanese Textile Centre, Epsom College



The Centre maintains links with Japanese Arts Universities and with distinguished textile artists in Japan and the UK and involves a mentoring system between recognized and new artists in the two countries.

This new centre has been created following the highly winning 'Textural Space' display of modern Japanese Textiles which toured the UK. The display was prearranged by the University and initiated and crated by Lesley Millar, a practicing textile artist who now leads the growth of the Centre.

Founded on the skill civilization of the two countries, the Centre explores the modern connection between developments in textiles in the UK and Japan.

Top image: NUNO fabric: Origami Pleats photo credit Sue McNab as published in the book 21:21 - the textile vision of Reiko Sudo & Nuno, published by UCA Anglo Japanese Textile Research Centre

Bottom right: Shihoko Fukumoto in her studio, taken by Lesley Millar as part of the research for Textural Space. Fukumoto is one of the great indigo dyers; she gave a Master Class at UCA Farnham as part of her involvement in Textural Space.

Bottom left: detail of work by Kyoko Kumai from the exhibiton 'Textural Space'. The material is stainless steel. The photograper is Toshiharu Kawabe.

FIBRE TESTING

IMPORTANCE OF RAWMATERIAL IN YARN MANUFACTURING:

Raw material represents about 50 to 70% of the production cost of a short-staple yarn. This fact is sufficient to indicate the significance of the rawmaterial for the yarn producer. It is not possible to use a problem-free raw material always , because cotton is a natural fibre and there are many properties which will affect the performance. If all the properties have to be good for the cotton, the rawmaterial would be too expensive. To produce a good yarn with this difficulties, an intimate knowledge of the raw material and its behaviour in processing is a must.

  • what is the ideal value?
  • what amount of variation is acceptable in the bale material?
  • what amount of variation is acceptable in the final blend

Such valuable experience, which allows one to determine the most suitable use for the raw material, can only be obtained by means of a long, intensified and direct association with the raw material, the spinning process and the end product.

Low cost yarn manufacture, fulfilling of all quality requirements and a controlled fibre feed with known fibre properties are necessary in order to compete on the world's textile markets. Yarn prodcution begins with the rawmaterial in bales, whereby success or failure is determined by the fibre quality, its price and availability. Successful yarn producers optimise profits by a process oriented selection and mixing of the rawmaterial, followed by optimisation of the machine settings, production rates, operating elements, etc. Simultaneously, quality is ensured
by means of a closed loop control system, which requires the application of supervisory system at spinning and spinning preparation, as well as a means of selecting the most sutable bale mix.

BASIC FIBRE CHARACTERISTICS:
A textile fibre is a peculiar object. It has not truly fixed length, width, thickness, shape and cross-section. Growth of natural fibres or prodction factors of manmade fibres are responsible for this situation. An individual fibre, if examined carefully, will be seen to vary in cross-sectional area along it length. This may be the result of variations in growth rate, caused by dietary, metabolic, nutrient-supply, seasonal, weather, or other factors influencing the rate of cell development in natural fibres. Surface characteristics also play some part in increasing the variablity of fibre shape. The scales of wool, the twisted arrangement of cotton, the nodes appearing at intervals along the cellulosic natural fibres etc.

Following are the basic chareteristics of cotton fibre

  • fibre length
  • fineness
  • strength
  • maturity
  • Rigidity
  • fibre friction
  • structural features

STANDARD ATMOSPHERE FOR TESTING:
The atmosphere in which physical tests on textile materials are performed. It has a relative humidity of 65 + 2 per cent and a temperature of 20 + 2° C. In tropical and sub-tropical countries, an alternative standard atmosphere for testing with a relative humidity of 65 + 2 per cent and a temperature of 27 + 2° C,
may be used.

FIBRE LENGTH:
The "length" of cotton fibres is a property of commercial value as the price is generally based on this character. To some extent it is true, as other factors being equal, longer cottons give better spinning performance than shorter ones. But the length of a cotton is an indefinite quantity, as the fibres, even in a small random bunch of a cotton, vary enormously in length. Following are the various measures of length in use in different countries

  • mean length
  • upper quartile
  • effective length
  • Modal length
  • 2.5% span length
  • 50% span length

Mean length:
It is the estimated quantity which theoretically signifies the arithmetic mean of the length of all the fibres present in a small but representative sample of the cotton. This quantity can be an average according to either number or weight.

Upper quartile length:
It is that value of length for which 75% of all the observed values are lower, and 25% higher.

Effective length:
It is difficult to give a clear scientific definition. It may be defined as the upper quartile of a
numerical length distribution
eliminated by an arbitrary construction. The fibres eliminated are shorter than half the effective length.

Modal length:
It is the most frequently occurring length of the fibres in the sample and it is related to mean and median for skew distributions, as exhibited by fibre length, in the follwing way.


(Mode-Mean) = 3(Median-Mean)

where,
Median is the particular value of length above and below which exactly 50% of the fibres lie.

2.5% Span length:
It is defined as the distance spanned by 2.5% of fibres in the specimen being tested when the fibres are parallelized and randomly distributed and where the initial starting point of the scanning in the test is considered 100%. This length is measured using "DIGITAL FIBROGRAPH".

50% Span length:
It is defined as the distance spanned by 50% of fibres in the specimen being tested when the fibres are parallelized and randomly distributed and where the initial starting point of the scanning in the test is considered 100%. This length is measured using "DIGITAL FIBROGRAPH".

The South India Textile Research Association (SITRA) gives the following empirical relationships to estimate the Effective Length and Mean Length from the Span Lengths.

Effective length = 1.013 x 2.5% Span length + 4.39
Mean length = 1.242 x 50% Span length + 9.78

FIBRE LENGTH VARIATION:
Eventhough, the long and short fibres both contribute towards the length irregularity of cotton, the short fibres are particularly responsible for increasing the waste losses, and cause unevenness and reduction in strength in the yarn spun. The relative proportions of short fibres are usually different in cottons having different mean lengths; they may even differ in two cottons having nearly the same mean fibre length, rendering one cotton more irregular than the other.It is therefore important that in addition to the fibre length of a cotton, the degree of irregularity of its length should also be known. Variability is denoted by any one of the following attributes

  1. Co-efficient of variation of length (by weight or number)
  2. irregularity percentage
  3. Dispersion percentage and percentage of short fibres
  4. Uniformity ratio

Uniformity ratio is defined as the ratio of 50% span length to 2.5% span length expressed as a percentage. Several instruments and methods are available for determination of length. Following are some

  • shirley comb sorter
  • Baer sorter
  • A.N. Stapling apparatus
  • Fibrograph

uniformity ration = (50% span length / 2.5% span length) x 100
uniformity index = (mean length / upper half mean length) x 100

SHORT FIBRES:
The negative effects of the presence of a high proportion of short fibres is well known. A high percentage of short fibres is usually associated with,
- Increased yarn irregularity and ends dddown which reduce quality and increase processing costs
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- Increased number of neps and slubs whiiich is detrimental to the yarn appearance
- Higher fly liberation and machine contttamination in spinning, weaving and knitting operations.
- Higher wastage in combing and other oppperations.
While the detrimental effects of short fibres have been well esta
blished, there is still considerable debate on what constitutes a 'short fibre'. In the simplest way, short fibres are defined as those fibres which are less than 12 mm long. Initially, an estimate of the short fibres was made from the staple diagram obtained in the Baer Sorter method

Short fibre content = (UB/OB) x 100

While such a simple definition of short fibres is perhaps adequate for characterising raw cotton samples, it is too simple a definition to use with regard to the spinning process. The setting of all spinning machines is based on either the staple length of fibres or its equivalent which does not take into account the effect of short fibres. In this regard, the concept of 'Floating Fibre Index' defined by Hertel (1962) can be considered to be a better parameter to consider the effect of short fibres on spinning performance. Floating fibres are defined as those fibres which are not clamped by either pair of rollers in a drafting zone.

Floating Fibre Index (FFI) was defined as

FFI = ((2.5% span length/mean length)-1)x(100)

The proportion of short fibres has an extremely great impact on yarn quality and production. The proportion of short fibres has increased substantially in recent years due to mechanical picking and hard ginning. In most of the cases the absolute short fibre proportion is specified today as the percentage of fibres shorter than 12mm. Fibrograph is the most widely used instrument in the textile industry , some information regarding fibrograph is given below.

FIBROGRAPH:
Fibrograph measurements provide a relatively fast method for determining the length uniformity of the fibres in a sample of cotton in a reproducible manner.

Results of fibrograph length test do not necessarily agree with those obtained by other methods for measuring lengths of cotton fibres because of the effect of fibre crimp and other factors.

Fibrograph tests are more objective than commercial staple length classifications and also provide additional information on fibre length uniformity of cotoon fibres. The cotton quality information provided by these results is used in research studies and quality surveys, in checking commercial staple length classifications, in assembling bales of cotton into uniform lots, and for other purposes.

Fibrograph measurements are based on the assumptions that a fibre is caught on the comb in proportion to its length as compared to toal length of all fibres in the sample and that the point of catch for a fibre is at random along its length.
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FIBRE FINENESS:
Fibre fineness is another important quality characteristic which plays a prominent part in determining the spinning value of cottons. If the same count of yarn is spun from two varieties of cotton, the yarn spun from the variety having finer fibres will have a larger number of fibres in its cross-section and hence it will be more even and strong than that spun from the sample with coarser fibres.

Fineness denotes the size of the cross-section dimensions of the fibre. AS the cross-sectional features of cotton fibres are irregular, direct determination of the area of croo-section is difficult and laborious. The Index of fineness which is more commonly used is the linear density or weight per unit length of the fibre. The unit in which this quantity is expressed varies in different parts of the world. The common unit used by many countries for cotton is microgrammes per inch and the various air-flow instruments developed for measuring fibre fineness are calibrated in this unit.

Following are some methods of determining fibre fineness.

  • gravimetric or dimensional measurements
  • air-flow method
  • vibrating string method

Some of the above methods are applicable to single fibres while the majority of them deal with a mass of fibres. As there is considerable variation in the linear density from fibre to fibre, even amongst fibres of the same seed, single fibre methods are time-consuming and laborious as a large number of fibres have to be tested to get a fairly reliable average value.

It should be pointed out here that most of the fineness determinations are likely to be affected by fibre maturity, which is an another important characteristic of cotton fibres.

AIR-FLOW METHOD(MICRONAIRE INSTRUMENT):
The resistance offered to the flow of air through a plug of fibres is dpendent upon the specific surface area of the fibres. Fineness tester have been evolved on this principle for determininG fineness of cotton. The specific surface area which determines the flow of air through a cotton plug, is dependent not only upon the linear density of the fibres in the sample but also upon their maturity. Hence the micronaire readings have to be treated with caution particularly when testing samples varying widely in maturity.

In the micronaire instrument, a weighed quantity of 3.24 gms of well opened cotton sample is compressed into a cylindrical container of fixed dimensions. Compressed air is forced through the sample, at a definite pressure and the volume-rate of flow of air is measured by a rotometer type flowmeter. The sample for Micronaire test should be well opened cleaned and thoroughly mixed( by hand fluffing and opening method). Out of the various air-flow instruments, the Micronaire is robust in construction, easy to operate and presents little difficulty as regards its maintenance.

FIBRE MATURITY:

Fibre maturity is another important characteristic of cotton and is an index of the extent of
development of the fibres. As is the case with other fibre properties, the maturity of cotton fibres varies not only between fibres of different samples but also between fibres of the same seed. The causes for the differences observed in maturity, is due to variations in the degree of the secondary thickening or deposition of cellulose in a fibre.

A cotton fibre consists of a cuticle, a primary layer and secondary layers of cellulose surrounding the lumen or central canal. In the case of mature fibres, the secondary thickening is very high, and in some cases, the lumen is not visible. In the case of immature fibres, due to some physiological causes, the secondary deposition of cellulose has not taken sufficiently and in extreme cases the secondary thickening is practically absent, leaving a wide lumen throughout the fibre. Hence to a cotton breeder, the presence of excessive immature
fibres in a sample would indicate some defect in the plant growth. To a technologist, the presence of excessive percentage of immature fibres in a sample is undesirable as this causes excessive waste losses in processing lowering of the yarn appearance grade due to formation of neps, uneven dyeing, etc.

An immature fibre will show a lower weight per unit length than a mature fibre of the same cotton, as the former will have less deposition of cellulose inside the fibre. This analogy can be extended in some cases to fibres belonging to different samples of cotton also. Hence it is essential to measure the maturity of a cotton sample in addition to determining its fineness, to check whether the observed fineness is an inherent characteristic or is a result of the maturity.

DIFFERENT METHODS OF TESTING MATURITY:
MATURITY RATIO:
The fibres after being swollen with 18% caustic soda are examined under the microscope with suitable magnification. The fibres are classified into different maturity groups depending upon the relative dimensions of wall-thickness and lumen. However the procedures followed in different countries for sampling and classification differ in certain respects. The swollen fibres are classed into three groups as follows

  1. Normal : rod like fibres with no convolution and no continuous lumen are classed as "normal"
  2. Dead : convoluted fibres with wall thickness one-fifth or less of the maximum ribbon width are classed as "Dead"
  3. Thin-walled: The intermediate ones are classed as "thin-walled"

A combined index known as maturity ratio is used to express the results.

Maturity ratio = ((Normal - Dead)/200) + 0.70
where,
N - %ge of Normal fibres
D - %ge of Dead fibres

MATURITY CO-EFFICIENT:
Around 100 fibres from Baer sorter combs are spread across the glass slide(maturity slide) and the overlapping fibres are again separated with the help of a teasing needle. The free ends of the fibres are then held in the clamp on the second strip of the maturity slide which is adjustable to keep the fibres stretched to the desired extent. The fibres are then irrigated with 18% caustic soda solution and covered with a suitable slip. The slide is then placed on the microscope and examined. Fibres are classed into the following three categories

  1. Mature : (Lumen width "L")/(wall thickness"W") is less than 1
  2. Half mature : (Lumen width "L")/(wall thickness "W") is less than 2 and more than 1
  3. Immature : (Lumen width "L")/(wall thickness "W") is more than 2

About four to eight slides are prepared from each sample and examined. The results are presented as percentage of mature, half-mature and immature fibres in a sample. The results are also expressed in terms of "Maturity Coefficient"

Maturity Coefficient = (M + 0.6H + 0.4 I)/100 Where,

M is percentage of Mature fibres
H is percentage of Half mature fibres
I is percentage of Immature fibres

If maturity coefficient is

  • less than 0.7, it is called as immature cotton
  • between 0.7 to 0.9, it is called as medium mature cotton
  • above 0.9, it is called as mature cotton

AIR FLOW METHOD FOR MEASURING MATURITY:

There are other techniques for measuring maturity using Micronaire instrument. As the fineness value determined by the Micronaire is dependent both on the intrinsic fineness(perimeter of the fibre) and the maturity, it may be assumed that if the intrinsic fineness is constant then the Micronaire value is a measure of the maturity

DYEING METHODS:
Mature and immature fibers differ in their behaviour towards various dyes. Certain dyes are preferentially taken up by the mature fibres while some dyes are preferentially absorbed by the immature fibres. Based on this observation, a differential dyeing technique was developed in the United States of America for estimating the maturity of cotton. In this technique, the sample is dyed in a bath containing a mixture of two dyes, namely Diphenyl Fast Red 5 BL and Chlorantine Fast Green BLL. The mature fibres take up the red dye preferentially, while the thin walled immature fibres take up the green dye. An estimate of the average of the sample can be visually assessed by the amount of red and green fibres.

FIBRE STRENGTH:
The different measures available for reporting fibre strength are

  1. breaking strength
  2. tensile strength and
  3. tenacity or intrinsic strength

Coarse cottons generally give higher values for fibre strength than finer ones. In order, to compare strength of two cottons differing in fineness, it is necessary to eliminate the effect of the difference in cross-sectional area by dividing the observed fibre strength by the fibre weight per unit length. The value so obtained is known as "INTRINSIC STRENGTH or TENACITY". Tenacity is found to be better related to spinning than the breaking strength.

The strength characteristics can be determined either on individual fibres or on bundle of fibres.

SINGLE FIBRE STRENGTH:
The tenacity of fibre is dependent upon the following factors

chain length of molecules in the fibre orientation of molecules size of the crystallites distribution of the crystallites gauge length used the rate of loading type of instrument used and atmospheric conditions

The mean single fibre strength determined is expressed in units of "grams/tex". As it is seen the the unit for tenacity has the dimension of length only, and hence this property is also expressed as the "BREAKING LENGTH", which can be considered as the length of the specimen equivalent in weight to the breaking load. Since tex is the mass in grams of one kilometer of the specimen, the tenacity values expressed in grams/tex will correspond to the breaking length in kilometers.

BUNDLE FIBRE STRENGTH:
In practice, fibres are not used individually but in groups, such as in yarns or fabrics. Thus, bundles or groups of fibres come into play during the tensile break of yarns or fabrics. Further,the correlation between spinning performance and bundle strength is atleast as high as that between spinning performance and intrinsic strength determined by testing individual fibres. The testing of bundles of fibres takes less time and involves less strain than testing individual fibres. In view of these considerations, determination of breaking strength of fibre bundles has assumed greater importance than single fibre strength tests.

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